3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
The dimension of the housing are 31x18x17 mm (lxwxh).
The diameter of the contactor pin is 4 mm.
The 3D step files : !!! See below for latest design !!!
Will be used in device :
https://bb.f2heal.com/viewtopic.php?t=8
The design will be validated in the near future.
Feel free to comment.
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
How do you plan to attach the contactor pin to the speaker ? Glue ?
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
It's important to notice that the TEAX9 is, for this application, used as 'moving coil', upside down, with magnet and frame fixed.
The backside of the speaker coil, to which the contacter pin has to be mounted, is out-of-the-box foreseen from double sided 3M tape. So attaching the contacter pin is easy.
The backside of the speaker coil, to which the contacter pin has to be mounted, is out-of-the-box foreseen from double sided 3M tape. So attaching the contacter pin is easy.
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
I have added 2 ribs for better mounting of the TEAX9 in the housing
The STEP files for download and printing :
The STEP files for download and printing :
- Attachments
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- 20230214_134350.jpg (788.68 KiB) Viewed 15329 times
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
I just tried this with the TEAX09C005-8 exciter, but I have a few comments:
1) The model is difficult to print on a FDM printer. I have had some marginal luck printing it upside down (finger side down).
I cropped off the bottom 1mm so there is better contact with the bed, and then printed with supports under the finger part.
This leaves a rough surface for the finger, but seems to give dimensionally accurate results where it matters (where the exciter needs to fit): By recessing into the bed by 1mm, at least the first layer prints with good adhesion: I had a much better finger surface when printed vertically, but it requires supports for the top surface, which prints imperfectly, and also I had trouble fitting the lid due to elephant's foot on the bottom surface (but maybe that's my own calibration issue): This seems like a good candidate for a non-planar slicer, but I haven't figured out how to do that. Or maybe I need to find a resin or SDS printer.
2) It would be nice if the spacers/ribs were merged into the housing. (Although on my test fit, the contacter pin is recessed below the surface by several millimeters. I would prefer is the spacers/ribs were as short as possible, and then I can just trim the contacter pins to length if they're too long.
3) Seems like the small circular cutouts near the lid aren't necessary? Or is that for cable routing?
1) The model is difficult to print on a FDM printer. I have had some marginal luck printing it upside down (finger side down).
I cropped off the bottom 1mm so there is better contact with the bed, and then printed with supports under the finger part.
This leaves a rough surface for the finger, but seems to give dimensionally accurate results where it matters (where the exciter needs to fit): By recessing into the bed by 1mm, at least the first layer prints with good adhesion: I had a much better finger surface when printed vertically, but it requires supports for the top surface, which prints imperfectly, and also I had trouble fitting the lid due to elephant's foot on the bottom surface (but maybe that's my own calibration issue): This seems like a good candidate for a non-planar slicer, but I haven't figured out how to do that. Or maybe I need to find a resin or SDS printer.
2) It would be nice if the spacers/ribs were merged into the housing. (Although on my test fit, the contacter pin is recessed below the surface by several millimeters. I would prefer is the spacers/ribs were as short as possible, and then I can just trim the contacter pins to length if they're too long.
3) Seems like the small circular cutouts near the lid aren't necessary? Or is that for cable routing?
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
Maybe there are better ways to do this, but I think one way to make it more printable on FDM would be to separate the finger cup into a separate part that can be glued on. (And make the exciter housing have a flat bottom that mates to it).
Then we could even print the finger housing vertically for a smooth finger surface.Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
1) A friend of mine is printing them for me on an SLA Resin printer. I will ask his input.
2) The Spacer Ribs are, in this stage of the project, on purpose printed as separate pieces. To be able to adjust them, and play with their length to play with the protrusion of the contacter Pin. Though in my case everything fitted perfectly together without the need for adjustments of the Spacer Ribs.
When your contacter pin is recessed several mm's below the surface, there must be something fundamentally wrong. Please post some close up pictures, so I can see what's wrong.
3) The small circular cutouts are indeed for cable routing. See picture above.
4) I'm happy to change the design so it's more printable on FDM. But let's first figure out what is wrong with the mounting, Spacer Ribs and the protrusion of the contacter Pin.
2) The Spacer Ribs are, in this stage of the project, on purpose printed as separate pieces. To be able to adjust them, and play with their length to play with the protrusion of the contacter Pin. Though in my case everything fitted perfectly together without the need for adjustments of the Spacer Ribs.
When your contacter pin is recessed several mm's below the surface, there must be something fundamentally wrong. Please post some close up pictures, so I can see what's wrong.
3) The small circular cutouts are indeed for cable routing. See picture above.
4) I'm happy to change the design so it's more printable on FDM. But let's first figure out what is wrong with the mounting, Spacer Ribs and the protrusion of the contacter Pin.
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
I measure the contactor pin to be around 1.2mm below the finger surface, so maybe "several millimeters" was an exaggeration.
I measure my contactor pin to be 5.1mm tall, so maybe it's a little short compared to the 5.7mm model, so that could be part of it.
Did you leave the foam intact on the exciter body? One of mine ripped off when I was assembling/disassembing, but I figure removing it would help with a more consistent z-height anyways. The inserts seem to sit right:
I measure my contactor pin to be 5.1mm tall, so maybe it's a little short compared to the 5.7mm model, so that could be part of it.
Did you leave the foam intact on the exciter body? One of mine ripped off when I was assembling/disassembing, but I figure removing it would help with a more consistent z-height anyways. The inserts seem to sit right:
Re: 3D design housing and contactor pin for TECTONIC TEAX09C005-8 Audio Exciters | design pgodefroy
The black plastic is a little hard to photograph, so I turned the flash on, but it didn't really help.
But here it is assembled: And from the top. Like I said, the finger surface is a little rough, but I think it would be functional if the contactor pin could reach.
But here it is assembled: And from the top. Like I said, the finger surface is a little rough, but I think it would be functional if the contactor pin could reach.
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does anyone have any resources for KTK draft they could share with me? id like to get back into drafts and do some this weekend.